Chicago Pneumatic Rivet Buster Parts

Chicago Pneumatic Rivet Buster Parts

Chicago Pneumatic Rivet Buster Parts tables are listed as is and implies no warranty or guarantee of your particular unit. Always check with the manufacturer.

CP 4160 Parts Diagram
Id Part Number Name
1 9245999918 HANDLE BARE(INCL.ITEM 10)
2 9245999919 HANDLE COMPLETE
3 9245996620 THROTTLE LEVER
4 9245996630 THROTTLE LEVER PIN
5 9245996640 THROTTLE VALVE
6 9245996650 THROTTLE VALVE BUSHING
6A 9245996645 THROTTLE VALVE BUSHING “O” RING (2)
6B 9245996660 THROTTLE VALVE “O” RING
7 9245996670 THROTTLE VALVE SPRING
8 9245999920 THROTTLE VALVE CAP
8A 9245999921 RETAINING RING
9 9245996690 PUSH PIN
10 9245996700 PUSH PIN BUSHING
11 9245996710 VALVE BOX
12 9245996720 VALVE
13 9245996730 VALVE COVER FRONT
14 9245996740 VALVE ASSEMBLY
15 9245996750 VALVE DOWEL PIN
16S 9245999922 BARREL
17 9245996785 PISTON #3 RETAINED
18 9245996800 HANDLE LOCK RING
19 9245996810 HANDLE LOCK SPRING
20 9245996820 HANDLE BUSHING
21 9245999923 EXHAUST DEFLECTOR
22 9247985510 UPPER SLEEVE
23 9247985520 LOWER SLEEVE
24 9247985530 RETAINER BUMPER
25 9247985500 RETAINER
26 9247985490 RETAINER SPRING
CP 4605 Parts Diagram
No. Part Number Description
1 1280968236 Request Quote CYLINDER
2 1280968237 Request Quote CYLINDER O RING (2)
3 1280968238 Request Quote PISTON
4 1280968239 Request Quote VALVE DISK
5 1280968240 Request Quote UPPER VALVE PLATE
6 1280968241 Request Quote LOWER VALVE PLATE
7 1280968242 Request Quote DOWEL PIN (2)
8 1280968243 Request Quote PACKING RING (2)
9 1280968244 Request Quote HANDLE
10 1280968245 Request Quote THROTTLE LEVER
11 9245996420 THROTTLE LEVER PIN
12 1280968246 Request Quote THROTTLE VALVE O RING
13 1280968247 Request Quote THROTTLE VALVE BUSHING
14 1280968248 Request Quote THROTTLE VALVE
16 1280968249 Request Quote THROTTLE VALVE SPRING
17 9245998302 AIR INLET O RING
18 1280968250 Request Quote AIR INLET
20 1280968251 Request Quote MUFFLER
22 9247985510 UPPER SLEEVE BUSHING
23 9247985520 LOWER SLEEVE BUSHING
24 9247985530 RETAINER BUMPER (URETHANE)
25 9247985500 RETAINER
26 9247985490 RETAINER SPRING
NS 9245996850 SWIVEL
CP 4608 D Parts Diagram
Id Part Number Qty Name
1 3310102619 1 `D’ HANDLE COMPLETE
2 3310104231 1 3/4 IN PLUG
3 3310104205 1 THROTTLE VALVE SPRING
4 3310103342 1 Valve – Throttle, complete
5 3310104232 1 O-ring cap
6 1 Throttle valve
7 3310104262 1 O-RING IN-110
8 3310104251 1 Push pin
9 3310103341 1 Tube – Throttle, complete
10 1 Bushing
11 1 Tube Throttle
12 3310104114 1 Bushing-airinlet
13 3310104302 1 PIN-LEVER
14 3310104433 1 THROTTLE LEVER
15 1 Handle
16 3310103320 1 VALVE COMPLETE
17 3310190007 1 VALVE CASE
18 3303005086 1 SOLID PIN
19 3310190006 1 VALVE
20 3310190004 1 VALVE CASE LID
21 3310104255 1 KEY-LOCK
22 3310104308 1 CLIP
23 3310104109 1 Exhaust deflector
24 3310104253 1 LOCK COLLAR
25 3303005094 1 PISTON – CP 4608
26 3310104242 1 Sleeve upper
27 3310104256 1 LOWER SLEEVE
28 3303005103 1 Bumper
29 3303005380 1 Cylinder cpl
30 1 Cylinder
31 3303005340 1 RETAINER
32 3310104202 1 LOCK SPRING
33 1 Data plate (Not available separately)
34 3310160200 1 Safety label
35 3310104201 1 STICKER
36 1 Noise level label
37 3310157200 1 WARNING LABEL

CP 4608 P Parts Diagram

IdPart NumberQtyName
133101026291HANDLE COMP
233101041391Plug – Throttle valve
333101043091Spring – Throttle valve
433101902041VALVE-THROTTLE
5 1Throttle valve
633101042971O-RING IN-011
733101042801PUSH PIN
833101026301THROTTLE TUBE ASSLY.
933101040961BUSHING
10 1Tube – Throttle
1133101041141Bushing-airinlet
1233101042171Pin – Lever
1333101044351TRIGGER
14 1Handle
1533101033201VALVE COMPLETE
1633101900071VALVE CASE
1733030050861SOLID PIN
1833101900061VALVE
1933101900041VALVE CASE LID
2033101042551KEY-LOCK
2133101043081CLIP
2233101041091Exhaust deflector
2333101042531LOCK COLLAR
2433030050941PISTON – CP 4608
2533101042421Sleeve upper
2633101042561LOWER SLEEVE
2733030051031Bumper
2833030053801Cylinder cpl
29 1Cylinder
3033030053401RETAINER
3133101042021LOCK SPRING
32 1Data plate (Not available separately)
3333101602001Safety label
3433101042011STICKER
35 1Noise level label
3633101572001WARNING LABEL
CP 4611 D Parts Diagram
Id Part Number Qty Name
1 3310102619 1 `D’ HANDLE COMPLETE
2 3310104231 1 3/4 IN PLUG
3 3310104205 1 THROTTLE VALVE SPRING
4 3310103342 1 Valve – Throttle, complete
5 3310104232 1 O-ring cap
6 1 Throttle valve
7 3310104262 1 O-RING IN-110
8 3310104251 1 Push pin
9 3310103341 1 Tube – Throttle, complete
10 1 Bushing
11 1 Tube Throttle
12 3310104114 1 Bushing-airinlet
13 3310104302 1 PIN-LEVER
14 3310104433 1 THROTTLE LEVER
15 1 Handle
16 3310103320 1 VALVE COMPLETE
17 3310190007 1 VALVE CASE
18 3303005086 1 SOLID PIN
19 3310190006 1 VALVE
20 3310190004 1 VALVE CASE LID
21 3310104255 1 KEY-LOCK
22 3310104308 1 CLIP
23 3310104109 1 Exhaust deflector
24 3310104253 1 LOCK COLLAR
25 3303005093 1 PISTON – CP 4611
26 3310104242 1 Sleeve upper
27 3310104256 1 LOWER SLEEVE
28 3303005103 1 Bumper
29 3303005381 1 Cylinder, complete
30 1 Cylinder
31 3303005340 1 RETAINER
32 3310104202 1 LOCK SPRING
33 1 Data plate (Not available separately)
34 3310160200 1 Safety label
35 3310104201 1 STICKER
36 1 Noise level label
37 3310157200 1 WARNING LABEL

CP 4611 P Parts Diagram

IdPart NumberQtyName
133101026291HANDLE COMP
233101041391Plug – Throttle valve
333101043091Spring – Throttle valve
433101902041VALVE-THROTTLE
5 1Throttle valve
633101042971O-RING IN-011
733101042801PUSH PIN
833101026301THROTTLE TUBE ASSLY.
933101040961BUSHING
10 1Tube – Throttle
1133101041141Bushing-airinlet
1233101042171Pin – Lever
1333101044351TRIGGER
14 1Handle
1533101033201VALVE COMPLETE
1633101900071VALVE CASE
1733030050861SOLID PIN
1833101900061VALVE
1933101900041VALVE CASE LID
2033101042551KEY-LOCK
2133101043081CLIP
2233101041091Exhaust deflector
2333101042531LOCK COLLAR
2433030050931PISTON – CP 4611
2533101042421Sleeve upper
2633101042561LOWER SLEEVE
2733030051031Bumper
2833030053811Cylinder, complete
29 1Cylinder
3033030053401RETAINER
3133101042021LOCK SPRING
32 1Data plate (Not available separately)
3333101602001Safety label
3433101042011STICKER
35 1Noise level label
3633101572001WARNING LABEL

Chicago Pneumatic Rivet Buster Parts

Keep your structural demolition and rivet-cutting equipment operating at peak performance with OEM-quality replacement parts for Chicago Pneumatic rivet busters. Engineered to withstand continuous high-impact concrete fracturing and steel shearing, our inventory covers high-wear components for classic and modern CP models, including the CP 4605, CP 4160, CP 4608, and CP 4611 series across all D-handle and P-handle variations.

💡 Looking for a new tool instead? If your current hammer is beyond economic repair, you can browse configurations, view complete technical specifications, and Purchase New Chicago Pneumatic Rivet Busters Here to get back on the job site immediately.

🛠️ Parts Breakdown by Equipment Component

Select your component category below to locate the precise part number needed for your scheduled maintenance or overhaul.

Sleeve, Bumper & Retainer Assembly (Nose Components)

The front nose assembly bears the brunt of the kinetic feedback during structural demolition and accidental blank fires. Routinely inspecting these safeguards prevents tool destruction.

  • Rubber Shock Bumpers: High-density 90-durometer replacement bumpers designed to trap and absorb violent blank-fire recoil.
  • Lower & Upper Sleeves: Forged housings that guide the tool steel shank, featuring CP’s integrated wear indicator groove.
  • Lock Springs & Retaining Clips: Heavy-duty external clips that keep the nose sleeve safely locked onto the cylinder.

Cylinder & Piston Components

Maintain maximum concrete-shattering force by ensuring exact machining tolerances and tight seals within the primary drive chamber.

  • Stepped Pistons (Beaters): Precision-ground alloy steel beaters engineered with a stepped lip to prevent accidental tool ejection.
  • Cylinders: Replacement housings available in 5″, 6″, 8″, and 11″ stroke lengths, featuring optimized ports for standard 90 PSI airflow.
  • Cylinder Gaskets & Seals: Critical replacement elements to eliminate internal pneumatic bypass and pressure drops.

Boyer Valve Block & Throttle Mechanism

Fix sluggish cycling, air leaks from the grip, or startup failures with genuine valve train components.

  • Boyer Valve Assemblies: Complete valve boxes, discs, and seats that precisely regulate the piston’s long-stroke cycle timing.
  • Throttle Valves & Return Springs: Restores highly responsive, variable “teasing” control to the operator’s trigger finger.
  • Air Inlet Bushings & Screens: Protects internal valve components by trapping line dirt, rust, and moisture scale at the hose connection.

Handle Configurations & Grips

Restore complete tool control, protect the operator’s hands from flying slag, and maintain operational safety.

  • D-Handles (Inside Trigger): Enclosed loop handles that protect the throttle mechanism from falling concrete debris and structural snags.
  • P-Handles (Outside Trigger): Replacement open pistol/pipe grips optimized for maximum downward leverage and directional scraping.

📊 Quick-Reference Maintenance Chart

Component Family

High-Wear Parts Included

Recommended Inspection Interval

Sign of Failure

Bumper Kit

90 Durometer Bumper, Upper Sleeve

Daily / Weekly

Wear indicator groove exposed / metallic ring during blank fire

Throttle Kit

Throttle Valve, Return Spring, Lever Pin

Every 2 Months

Air leaking continuously from handle when trigger is released

Boyer Valve Kit

Valve Disc, Valve Box Case, Cylinder Gasket

Every 6 Months

Slow percussive frequency / tool refuses to start at 90 PSI

Handle Lock Kit

Locking Spline Clip, Retaining Springs, Drive Pins

Every 3 Months

Handle assembly feels loose or begins to unthread from the cylinder

🔧 Pro-Tip: Protect Your Control Power System (CPS)

Monitor the Wear Indicator: Chicago Pneumatic rivet busters feature a visual wear indicator groove on the lower sleeve. When the sleeve wears down far enough to expose or erase this groove, it means the internal rubber bumper has compressed completely. Operating the tool beyond this point forces metal-on-metal impact, which will rapidly crack the piston, strip the handle threads, or split the forged cylinder. Always run clean, lubricated air using specialized rock drill oil to keep the Boyer valve firing smoothly.

Need a Complete Replacement Rivet Buster?

Don’t let missing components halt production on your project site. If a complete overhaul isn’t cost-effective, we supply the full lineup of professional-grade pneumatic structural hammers.

  • CP 4605 (Compact Class): Fast, high-frequency 5″ stroke tool optimized for overhead scaling and confined structural spaces.
  • CP 4160 (25 Lb. Class): The classic “Hell Dog” 6″ stroke workhorse for multi-purpose concrete demolition and rivet cutting.
  • CP 4608 / CP 4611 (30-35 Lb. Class): Heavyweight 8″ and 11″ long-stroke powerhouses engineered to fracture deep bridge decks and massive industrial foundations.

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chicago pneumatic rivet buster parts